Honda Accord Brake Repair Manual
A Honda Accord Brake Rotor Replacement costs between $292 and $485 on average. Get a free detailed estimate for a repair in your area. View and Download HONDA Accord repair manual online. Accord Automobile pdf manual download. Also for: Accord 1991, Accord aero deck 1991, Accord 1992, Accord aero deck 1992, Accord coupe 1992, Accord 1993, Accord aero deck 1993. Complete factory service manual in pdf format of the Honda Accord 1998-2002. Honda Accord 1998 - 2002 Service Manual. BRAKES Type of service brake Front.
When to replace brake pads Here are a few common:. Low brake pad warning light is on - Not all vehicles are equipped with this system, but if yours is, this dashboard indicator light will likely be the first signal it’s time to replace your brake pads. Note: In these cases you will also need to replace the brake sensors as a service. Brakes start to squeal regularly - This is often one of the first signs of worn brake pads and is caused by a metallic piece built into brake pads for this exact purpose.
This part contacts the brake rotor directly to make a squealing or whining noise when the pads are low. Note: After rain or damp weather, your brakes may make a similar sound, but unless the brakes pads are truly worn out, the sound should go away after a short time driving.
Brakes make loud grinding noise - If not addressed early enough, your brake pads may get so worn down that the metal backing plate of the pad grinds against the metal rotor. This grinding can cause extra damage to your brake system, so it should be repaired as soon as possible.
Brake pads look thin - You may be able to visually check your brake pad thickness to help determine if they need replacement. If they’re 3mm thick or less, it’s time to consider changing them out for new ones. Can I drive with a brake problem? It is not safe to operate any vehicle with any braking problem.
If there is any sign that the brakes are not performing as originally intended, the vehicle should immediately be placed out of service, and repaired. If the brake pads are being replaced as part of routine maintenance, with no symptoms noticed, the vehicle can safely be driven to a repair shop. Also, if the brake wear indicator has begun making noise, the vehicle can be driven to a repair facility, but postponing will result in unsafe driving conditions. How a mechanic changes brake pads Here is an overview of the steps:.
Jack up car and support with jack stands for safety. Remove the wheels. Remove the brake calipers. Brake pad replacement is done in pairs - both front wheels. Or both rear wheels at the same time. Remove and check rotors. Resurface or replace as necessary.
Replace worn brake pads with a new set. Replace rotors and calipers.
Replace wheels and torque bolts to specifications Replacing brake pads on your vehicle is a fairly straightforward procedure, and can be done at home. However, because brakes are essential to your car’s function and ultimately your safety, RepairPal strongly recommends having a certified repair shop perform this service. Other brake pad considerations When replacing brake pads, it is important to replace the corresponding pads on the other side of the vehicle. This will ensure the braking power is even and predictable. Brake rotors show wear patterns after many times of grinding into the old brake pads, and must be replaced to avoid brake noise, uneven braking pressure, and unpredictable braking performance. Some brake rotors are mounted onto the wheel bearings, and those bearings should be repacked with grease or replaced when the rotor is removed.
Any grease or automotive fluid, besides water, on the brake rotor will instantly contaminate the brake pad, necessitating replacement of the pads. Technicians understand that anti-lock braking systems can be damaged by pressing the brake fluid back into the master cylinder, and will drain fluid from the caliper to avoid this.
Next, you need to remove the caliper from the knuckle assemble. There are four bolts on most Honda calipers: two bolts connect the caliper to the car, and two bolts connecting the two parts of the caliper. I recommend removing all four bolts so you can clean the caliper properly. Inspect the caliper bracket (the part that holds the pads in place), and remove the pads.
Notice where the spring clips are mounted: there are upper clips and lower clips. These clips are important; they stop the pads from shifting and vibrating. Remove the clips from the caliper bracket and look under them. Most Hondas build up rust under these clips, which causes the pads to freeze in the caliper and wear unevenly. If your brake pads come out of the calipers hard or you have to beat them out, chances are the rust has in fact built up under these clips.
You can use a dremel or coarse sandpaper to remove the rust, add a bit of high-temp grease to the metal surface after sanding, and then reinstall the clips and set the caliper brackets aside. When you start to replace the brake pads, you will notice the piston in the caliper is extended out because the old pads had less brake material on them than the new ones do. The piston's job is to push the pads against the rotors: the thinner the brake pad material, the more the piston has to extend itself. Remove the cover on the master cylinder and place a shop towel or rag over the top of the master cylinder: this will prevent brake fluid from spraying out of the master cylinder on to the cars paint while you are squeezing the piston back into the brake caliper. You can use a set of channel lock pliers or a C-clamp (an adjustable clamp in the shape of a C) to squeeze the piston slowly until it bottoms out in the brake caliper.
The slide pins of the caliper need to move freely. Some pins can freeze up and cause premature wear of the brake pads. Remove the pins and use high-temperature grease to lube them up. Check to insure you reinstall the pins properly and place the slide pin boots back over the pins to keep out the elements. If the pins have rust on them, or you have a hard time removing them from the brake caliper, you can use a fine sandpaper to remove the debris and rust, and then clean the pins thoroughly with brake cleaner and lube well. All brake rotors have a spec for minimum thickness needed for resurfacing (as opposed to replacing) them. This spec is usually stamped on the rotor, or if not you can find it by searching Google.
Measure the rotor thickness with a micrometer or vernier caliper to determine whether or not it can be resurfaced. If the rotors have thick, flaky rust where the pads hit the rotor, I recommend replacing them. If you're just going to resurface the rotors at the machine shop, I recommend checking the back side where the rotor rests on the hub.
This is another place rust will build up, and if it's not cleaned off completely before machining, you could create a brake pulsation (which causes the steering wheel to shake when braking) or even a tire wobble. Removing brake rotors on a Honda is not easy. They are held on by two small screws. These screws can be removed with a tool called an impact driver. If it's possible, heat the screws up with a torch, which will help removal process. Once the rotors are off you can either replace or resurface them.
Now it's time to reinstall everything. I highly recommend using genuine Honda OEM brake parts to insure the best possible brake job with no squealing. Aftermarket pads always seem to cause a squeal when braking. Be sure the caliper shims are installed correctly and the brake pads are installed properly.
Two of the brake pads wiill have a metal tab called a wear indicator. When the pads wear down to a certain point, the wear indicator rubs on the rotor, causing a high pitched squeal indicating it's time to change the pads again. The pad with this tab will be the inside brake pad, and the wear indicator will be on the top part of the pad when the pad is installed in the brake caliper. Reinstall your tires, lower the vehicle to the ground, and torque the wheels to spec. Reinstall the cover on the master cylinder and pump the brake till the pedal feels hard. Set the emergency brake, put the car in park, and start the engine.
Pump the brake pedal while the engine is running; the brake booster will add more pressure to the pads and seat them against the rotors. Always road-test your work to insure a job well done. If you think I may have left something out, drop me a line and I will add it to the article. Hi Eddie, You are most welcome sir, I think it's imperative to give positive feedback where due. Especially when someone like yourself, has enabled someone like myself to progress forward with a situation I thought I would have had to take to a professional and cost even more money to see the job done.
So, with many thanks to you, I had managed to get the job done and bring a smile to my mothers face, as she was embarrassed to drive her car down the street as people would turn to see where that very annoying squeal was coming from. I'm going to recommend my ex-wife who lives in northern Florida join the site as she's having mechanical problems with both her Mustang and Dodge van. Weather she takes my advise to join the site is another story.;-)) And once again Eddie, thank you for being such a great guy. Hello Eddie, I recently had the front brakes and rotors replaced on a 2001 Honda HRV. I watched the mechanic replace both sides without any problems. But when I drove the car away, there was a very loud squealing sound coming from the brakes. Driving was embarrassing, immediately took it back to the mechanic.
He said the N/S/F is where the problem was. Stripped it down again, replaced everything, tested it and no noise. Drove it home 5 miles, great no squealing.
Left it over night, my mother drove it next day as it's her car. And she said the squealing noise was horrendous. Have you any idea as to what is wrong, and can you offer any advice other then taking it back to the mechanic? It sounds like metal on metal. Kind regards, Dave. Hey Eddie, Thanks for the advice.
Yes, I have a couple more questions. So I told my mechanic friend that the piston boot wrapped around the front of the piston.
Well, I finally got it off the face of the piston. I noticed that around the side of the piston it was really rusty. I wonder if that's why it was really hard to turn back in.
The mechanic friend said to lift the rubber boot a little and spray WD-40 in there to lube it up a little. What I used was PBlaster instead. Not reading the can, I later realized that this stuff can swell and melt the rubber. So now I have another issue.
Will my rubber seal be junk? What should I do? Buy a new caliper? Does a guy replace both sides not just one?
Hi Rob, Not sure if you have everything back together yet. You should never have to hammer the pads into the caliper.
Yes, you should use the shims, but also clean the rust out from under them, the rust under the shims is what is causing all the binding of the brake pads. The dust boot just needs to be tucked back in around the caliper piston, maybe use some silicone spray to ease them back in. Also, lube the brake pad/caliper contact points with the moly grease that comes with the pads, do not use it on the contact surface where the rotor meets the pads. Let me know if you have more questions. I have 91 honda prelude.
Trying to change the rear brakes. Everything is pretty rusty. I had to pound the old pads out. Now, I'm having a hard time getting the new ones in.
I pounded these down to get them in. They're in there tight. Do you need the shims? When I turned the rotor, I could hear it rubbing against the pads I think. Also, I can't seem to get the caliper bolts to start threading in their holes to secure putting the caliper back on. Something else that happened.
While I was turning the piston back, the piston rubber boot shroud came over the top of where I had to turn it. I took a screwdriver to push it away. I need some help. Hi Eddie, reading through your advice and comments gives me the confidence to ask a question concerning the fr0ont brakes of my honda civic VTI-LN auto 2013 hatchback. The other day it had a 60,000km service and i was devastated to be told that the front brakes have 'only 25mm'of pad lining left so 'will need to be replaced next week at the latest'.
This is the second time i have been told that the linings are down (they were replaced at 40,000km service). I understand that due to being built in england the brakes are specced to european requirements but replacement of brake linings twice in 60,000km is ridiculous in my opinion. Especially as most of our driving is up and down a freeway. What is your opinion? Should i pursue Honda Australia? Is there a harder set of linings i can use?
I would highly appreciate your comments. Any advice on removing a stuck rotor? I have a 2004 Mazda 3 (2.3L) and the front rotor will not come off. The front only is up on jackstands, parking brake is set, caliper and caliper mounting bracket are off, and I've sprayed a lot of PB Blaster onto the little bit of hub that is exposed and into the holes for the lugs. I've put the lug nuts back on to protect the lugs as I hit the face of the hat with a metal hammer, hit the face of the rotor on the backside with a 1 lb rubber mallet, but the rotor won't budge. What am I doing wrong?
Hi Yeny, Most likely the emergency brake cables haven't been use in a while and are seized on the inside. Pulling the emergency brake handle will force the cables in one direction, but small springs are supposed to return them to the resting position.
Honda Accord Brake Repair Manual 2008
You could try moving the brake cables around to see if the cables will back off, they are located in the rear and they are bolted to the rear brake backing plates, just grab each one and move them around to see if it frees itself up. Most likely you will need new e-brake cables.
Let me know if this helps Yeny. Hi, I happen to come across this website and I am so glad. I have a question about emergency brakes. Today, of all days, my rear tires do not move at all. In fact, when I press the gas, the car won't move forward or backward because the rear tires seem like they're locked.

It's almost as if the emergency brake is still on. The car is a 2001 Honda Civic - 5 speed. This has never,ever happened before and the car has been running great. In fact, the ironic thing is that I was showing the car to a potential buyer since I just purchased a new Honda. It was actually the salesman who did me the 'favor' of parking my old Honda in the lot for me so that I can take my new Honda home.
I returned with the buyer this evening and he couldn't test drive the car because of the 'dragging' issue. Please help me. The dealer is now making it seem like I caused it. When it was just fine when I left it there. Any insight on this would really help. Hi Kyle, That is a little trick most mechanics don't even know about. If the pads do not slide in to the caliper easily after cleaning the shims on the surface, most likely there is rust built up under the shims.
Sandblasting is the best way to clean up rusty calipers, but lightly sanding them will work just as well, it just won't look as nice:) Thanks for the feedback Kyle, I appreciate it very much, take care for now, and if you want to push the Facebook button to the right of this comment box, I wouldn't mind a bit:). It was comprised of a little trial and error as far as the slide pins were concerned. I popped the boot off the lip, slid the pin out, took the boot off and cleaned it up and reconditioned it (it looks like new rubber now).
I cleaned the pin up with brake kleen and re-greased it LIGHTLY. This is the tricky part, u dont want to get too much silicon paste in there, it creates too much pressure and sends the pin up to the point that it stretches the heck out of the boot. So the objective is to get the boot to pop up just to the point where it stretches the rubber just a bit.

When pushing the slide pin down it helps to let the air escape the cylinder by tugging a bit on the boot and letting it 'fart' out some air. But I know they are functioning properly now and i can sleep easy. Before I overhauled them they were sticky and bindy and not up to par. Here goes the front rotors, Im heading out to do em now.:) Here is a link that gives u a better picture. Tomer, you are the reason I do what I do, you can find all kinds of bs about brakes on the Internet, but it's very difficult to find a mechanics ( I like to call myself a technician, it sounds more professional,lol) tips and trick they use everyday, believe me, if you ever have to take those rotors off again for any reason, they will slip off like butter because of the anti seize.
The Prelude is a unique car in itself, you don't see to many cars with screw in type caliper pistons, and I'm surprised you were able to remove the slide pins, most mechanics don't even touch them, so it's good you got them out and lubed them. If you have any questions about the front brakes, don't hesitate to ask, no questions are stupid. Take care for now Tomer, glad I could help:).
They are on and working awesomely! Thank you for the tips Eddie, ive only done the rears so far and it feels like a new car, especially cleaning out the guide pins and re-greasing the boots. Ive still to do the fronts tomorrow and im afraid to see how great they will work, lol. Ive re-fallen in love with my prelude again.
I hope people see this and figure it out, there is very little info on this particular problem out there, especially when u are frantically searching the net indoors while your car is parked in the back of an apartment building with tools laying everywhere, sheesh. So once again, Thank you Sir, your quick responses have saved me from a costly fix at a garage. Regards, Tomer. Show Details Necessary HubPages Device ID This is used to identify particular browsers or devices when the access the service, and is used for security reasons. Login This is necessary to sign in to the HubPages Service. Google Recaptcha This is used to prevent bots and spam.
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